Engineering Excellence

Beyond Passenger Lifts

At Passenger Lift Solutions, we are known for our industry-leading wheelchair lifts and vehicle access solutions that have helped provide accessible transportation for over 30 years. However, our expertise extends beyond this into designing and manufacturing various special custom projects.

Our skilled engineering team leverages decades of experience in lift design, metal fabrication, and project delivery to take on unique jobs. We utilise cutting-edge CAD solutions for design, along with rigorous testing protocols to ensure exceptional quality and safety.


At PLS, design is at the core of our innovation. Our team of experienced designers brings creativity and precision to every project. Whether it’s conceptualising custom solutions or refining existing designs, we are dedicated to creating products that exceed expectations.

Precision is paramount in our work. Our Computer-Aided Design (CAD) solutions ensure meticulous planning and seamless execution, resulting in products that are not only functional but also visually pleasing. We offer a comprehensive design service that includes concept 2D and 3D CAD, stress analysis, dynamic modelling, renderings, and more. Our experienced designers bring creativity and precision to every project.

Precision is our forte. Any type of fabrication can be made, from small hand-held components to huge multi-tonne exhibition rigs. Various welding techniques, including TIG and MIG, are employed alongside a diverse range of materials. Our expertise extends to tube manipulation and bending, as well as frame making, specialising in square or rectangular tube frames and bolt-together structures.

Our skilled fabricators and welders ensure precision and structural integrity in every component.

Aesthetics matter. Our state-of-the-art powder coating facilities ensure a flawless finish, adding durability and visual appeal to our products. Different colours, textures and coating types are available to meet your specifications. We also offer fused coatings, applying a third layer of powder that bonds to the previous ones. This multi-layer โ€˜armourโ€™ provides extra protection against scratches, impacts, corrosion and fading while creating a uniform, seamless finish that enhances colour depth.

At PLS, our dedication extends beyond exceptional design and manufacturing. We elevate our commitment with seamless installation, ensuring that projects like stand builds are not only meticulously engineered but also expertly assembled.

Quality assurance is non-negotiable. Rigorous testing protocols guarantee that every product leaving our facility meets the highest standards of safety and reliability.

Noteworthy Projects

While wheelchair lifts and vehicle access solutions are our expertise, PLS has worked on some remarkable projects, including:

Velo:

As the principal partner for the McLaren Formula 1 Team, PLS proudly designed and manufactured the impressive Velo Stand. This serves as a testament to our capabilities beyond conventional accessibility solutions.

Truck Mounted Crash Cushion:

PLS made all the top frame sections for a Truck Mounted Crash Cushion built by Multi Vehicle Technology Ltd for King Highway. These vehicles feature rear mounted attenuators which hinge down to protect the lives of personnel engaged in road repairs and maintenance.

Airport Buses Luggage Carts:

PLS demonstrated its metal fabrication skills by producing robust luggage cart frames used on buses for an airport. Constructed from steel, the frames were engineered to withstand heavy daily use and the demands of transporting sizable baggage loads. This project shows our adaptability in various transportation niches beyond accessible vehicles.


At Passenger Lift Solutions, our commitment to engineering excellence shines through in every custom project we undertake. For over 30 years, we have built an exceptional team and robust processes that enable us to deliver unique solutions beyond our standard product line.

Drawing upon our diverse expertise and commitment to detail, quality, and service, we have successfully brought numerous bespoke projects to life. If you have a complex custom equipment requirement, allow our team to build upon its track record of engineering achievements and tackle your project with precision and innovation.