Bespoke projects

We like a challenge. Then we engineer it.

Over the years we have been required to make unique lifts for one-off applications and small specialist vehicle batches. Using decades of experience and our modular lift section design, PLS can design, create, modify and customise any combination imaginable — while holding the same engineering standards and quality of finish as our catalogue product.


Selected projects

01

Battlefield Medical Units

This modified version of our Access Lift was designed for quick deployment medical units for frontline battlefield situations. Designed and developed in the UK, then shipped across the world, this project not only include the lift but a full field service setup of spare parts, tools, and equipment to ensure this lift keeps working in the most challenging environments.

High-floor mobile MRI vehicle fitted with a PLS lift
Blood donation vehicle with a bespoke PLS platform lift

02

Custom-sized medical platforms

With high-deck coach lifts and Quad-ram technology, PLS makes some of the largest platforms with the longest reaching arms of any cassette-based lift in the world. The added stability lets a medical platform be sized to a specific requirement — important where staff must travel on the lift with the passenger.

03

Six-wheel-drive mobile animal surgery

If you were designing a one-off six-wheel-drive monster truck mobile animal surgery unit, where else would you go to make the vehicle accessible? The truck spends months deep in the Indian countryside, where workshops and facilities are scarce — so the lift was designed to be strong and simple to use.

Six-wheel-drive mobile surgery truck with a PLS lift deployed
Ultra-durable stretcher lift fitted to an alpine rescue ambulance

04

Blue Mountain rescue ambulance

Probably the most extreme cassette lift fitted on the planet. When Amtek, a specialist vehicle manufacturer in Sydney, needed a one-off rescue ambulance for an Australian ski resort, they turned to PLS for an ultra-durable, low-maintenance stretcher lift: special paint, self-lubricating parts and simple manual operation.

Custom fabrication

Cut it. Bend it. Fold it. Weld it. Paint it.

We can do it.

At our core we are an engineering and fabrication business. From in-house laser cutting capabilities, through to our own paint plant. There isn’t much we can’t do.

Custom-fabricated steelwork — handrails and luggage pen framing

Handrails & grab poles

Bent, welded and polished to the entrance geometry — stanchions, folding rails and assist handles positioned for the actual step the passenger takes.

Luggage pens

Designed to keep bags secure and out of the way, helping provide a safer journey for all.

Structural metalwork

Mounting frames, reinforcement and floor plates for specialist applications.

Doors, trim & finish

Aperture surrounds, kick plates and hatch covers — matched paint and specialist coatings.


How it works

Any combination imaginable

01

Define your needs. Floor height, aperture, payload, who travels on the platform and where the vehicle works.

02

We design your custom solution. Modular lift sections, specialist platforms, and Quad-ram geometry, designed for your installation.

03

Build, finish, support. Same standards, warranty and parts supply as everything else we ship.

04

Install or hand over. Fitted by us or documented for your workshop, with training if your team wants it.

Contact us for your bespoke solutions.